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CPR - heat exchanger cleaning technology
CPR - heat exchanger cleaning technology
Cleaning the inner surface of heat exchange equipment using the hydropulse method
- 1Seamless technology and efficiency.
Reduced costs and downtime for maintenance
equipment, getting results in a short time.
Reduction of Scheduled maintenance. - 2Restoration of parameters close to the passport parameters.
Thanks to high-quality cleaning, we restore
equipment performance to passport parameters. - 3Safe for equipment materials.
The technology does not bear chemical and influence,
Safety of exposure to materials of equipment solutions
confirmed by the conclusions and tests of the IEZ
named after E.O. Paton. - 4Quality control.
Quality control is carried out with the help of video recording.
and endoscopy. Work is carried out until a clean heat exchange surface is obtained.
CPR: The Science of Purity
CPR is an advanced technology that harnesses the power of the hydropulse method to effectively clean heat exchange equipment. This innovative approach uses a precise combination of reagents and controlled pressure pulses to remove stubborn deposits without damaging the equipment.
- +257 HE
Cleaned heat exchangers - within 8 hours
Cleaning time - +5300 м²
Area of cleaned surface
Efficiency
Thanks to highly effective reagents and special equipment, we remove insoluble soft and hard deposits (carbonates, clay, sand, main sludge) that significantly affect the flow-pressure parameters, and therefore the efficiency of the heat exchanger.
Productivity
The technology allows for non-disassembly cleaning of heat exchangers
devices in the complete absence of a duct.
devices in the complete absence of a duct.
Safety
CPR avoids the use of harsh chemicals and manual labor, creating a safer working environment for operators.
Environmental friendliness
Products of the TM "CPR" are produced using
green technologies and meet global standards.
green technologies and meet global standards.
Saving money
CPR reduces maintenance costs and extends the life of heat exchange equipment, resulting in significant cost savings over time.
Our technology gives the best results
We offer a safe and effective way to clean heat exchange equipment.
- 95%EFFECTIVE CLEANINGRemoves even the toughest deposits
- 100%ECOLOGICALLY FRIENDLYReduces waste and chemical use
- 65%ECONOMICALExtends equipment life and reduces maintenance costs
Cleaning
CPR technology is a precise, multi-step approach to effectively clean heat exchange equipment.
1.Multifactor analysis
Our specialists pre-evaluate all possible factors affecting the operation of the heat exchanger based on input indicators.
2. Diagnostics and sampling
Our specialists are on site, analyzing
current operating parameters of the heat exchanger,
visual flaw detection is performed,
sampling, assessment of operating conditions
equipment, etc.
current operating parameters of the heat exchanger,
visual flaw detection is performed,
sampling, assessment of operating conditions
equipment, etc.
3. Engineering
Development and selection of effective formulations
cleaning solutions.
Design of cleaning equipment.
Development of cleaning technology and work plan.
Calculation of cost and feasibility study of works.
cleaning solutions.
Design of cleaning equipment.
Development of cleaning technology and work plan.
Calculation of cost and feasibility study of works.
4.Production
We produce the necessary solutions,
and equipment,
its setup and testing
for effective cleaning
and equipment,
its setup and testing
for effective cleaning
5. Maintenance cleaning work
Using CIP modules, we perform cleaning and rinsing according to CPR technology.
6. Diagnosis after
execution of work and monitoring.
execution of work and monitoring.
Using an endoscope and camera, we assess the quality of service performance. Cleaning is carried out until a clean (to the metal) surface is obtained.
Clean and Efficient Heat Exchange
Learn how our technology can transform your processes.
The quality of cleaning "to the metal" restores the efficiency of the heat exchanger
The quality of cleaning "to the metal" restores the efficiency of the heat exchanger
Cleaning results
We safely clean the heat exchanger surface. See photos of the surface before and after cleaning for different types of heat exchangers.
The quality of cleaning is assessed using endoscopy of the heat exchange surface, video recording and photo recording. The work is carried out until a clean surface without deposits is obtained.
Video about CPR technology
See how CPR technology is changing the world of cleaning! Watch our video to understand how the combination of physicochemical processes and pulsed hydrodynamic impact tackles even the most difficult contaminants.
CPR heat exchanger cleaning technology using the hydropulse method
In this video you will see some of our projects for cleaning shell-and-tube and spiral-wound heat exchangers.
- THE THICKNESS OF SCALE ON THE SURFACE OF HEAT EXCHANGERS DIRECTLY AFFECTS THEIR EFFICIENCY.
In the graph, we can see how a small layer of scale can affect the efficiency of heat exchangers.
The graph demonstrates how the increase in the thickness of deposits on the surfaces of heat exchangers negatively affects their efficiency.
Deposits significantly reduce thermal conductivity, which increases energy consumption and reduces thermal performance.
Cleaning heat exchangers to pure metal allows:
Regular cleaning of heat exchangers to pure metal is an important measure to ensure their efficient operation and economical operation. This avoids significant losses of thermal energy and reduced system performance.
- For plate heat exchanger The efficiency decreases faster than for tubular ones due to high sensitivity to changes in heat transfer.
- For Shell and tube heat exchanger The decrease in efficiency is more gradual, but also significant with significant scale thickness.
- With a deposit thickness of 0.4 mm, the efficiency of heat exchangers is reduced by almost half.
- At a thickness of 1 mm, the efficiency of a plate heat exchanger drops to 24%, and of a shell and tube one to 40%.
Deposits significantly reduce thermal conductivity, which increases energy consumption and reduces thermal performance.
Cleaning heat exchangers to pure metal allows:
- Restore original efficiency.
- Reduce energy costs.
- Extend the service life of equipment.
Regular cleaning of heat exchangers to pure metal is an important measure to ensure their efficient operation and economical operation. This avoids significant losses of thermal energy and reduced system performance.
2. Problems caused by scale residues
"Even if existing cleaning methods leave less than 0.5 mm of scale"
- Local overheating zonesAn uneven layer of plaque creates areas with increased temperature, which can lead to thermal stresses and metal destruction.01
- Corrosion under depositsDeposits can cause chlorides, sulfates and other aggressive compounds that provoke hidden corrosion (Under Deposit Corrosion).02
- Increased energy consumptionDue to reduced heat transfer, more energy is needed to heat or cool the environment, which requires fuel or electricity costs.03
- Loading on pumps and boilersThe worse the heat exchange, the more you have to work with other elements of the system, which increases their wear.04
- Complication of maintenanceA thick plaque can hide microcracks and defects, which makes it difficult to detect problems in the early stages.05
3. Why is it necessary to clean the heat exchanger to pure metal?
Cleaning heat exchangers to metal is not just a desirable procedure, but necessary to maintain the efficient and safe operation of the equipment.
-
Heat exchange efficiency increases– without plaque, the heat transfer coefficient is maximum. - The risk of accidents and corrosion is reduced– pure metal does not retain aggressive compounds.
- Energy consumption is reduced– less heating or cooling costs.
- The service life of the equipment is extended- less stress and corrosion processes.
